MOTODOC.

ZFORCE 550 2019Engine parts

UK market222 genuine parts12 diagrams

Subgroups

Crankcase & Crankshaft · 81Cylinder Head & Parts · 44Seals & Gaskets · 73Lubrication System · 8Belt/Chain Drive · 7Engine Hardware · 274

Part numbers

Every genuine engine part fitted to the ZFORCE 550 2019. Each number opens its cross-reference & fitment page.

Part numberDescriptionDiagramPrice
0GR0-052006SCREWCvt AssyEnquire
30400-01704BEARINGLeft Crankcase AssyEnquire
30601-117010CLAMPAir Filter AssyEnquire
30102-060020810SCREWBumperEnquire
0800-024004-10000HOLDING STRIP, CAMSHAFTCamshaft Of Cylinder AssyEnquire
30601-110010CLAMPCooling SystemEnquire
0180-040007WOODRUFF KEYCrankshaft & Connecting Rod & Piston AssyEnquire
9010-000105A-TYPE SCREW CLAMP 78-101Cvt Air PipeEnquire
0JY0-013103OIL SEAL 32X55X10Cvt House 1Enquire
0010-023010-0010BOLT M6x20Cvt House 1Enquire
0GR0-013003SEAL RING, CVT COVERCvt HouseEnquire
0010-080008DOWEL PINCvt HouseEnquire
0GSV-013004-3000BOLT 1, CVT COVER Replacing: 0800-021101-1000 - BOLT, CYLINDER HEAD COVERCvt HouseEnquire
30406-00500ROLLER NEEDLE P5X11.8Cylinder Body AssyEnquire
0GR0-023001GASKET WASHER CYLINDER BODYCylinder Body AssyEnquire
0180-022003-00001STUDCylinder Head AssyEnquire
30502-028000NO-RING 28X265Cylinder Head AssyEnquire
0GR0-022900INJECTOR SEATCylinder Head AssyEnquire
0800-021000CYLINDER HEAD COVER ASSYCylinder Head & Cylinder AssyEnquire
30800-05205CIRCLIP FOR HOLEDrivetrain SystemEnquire
9GQ0-290104BIG CLAMPDrivetrain SystemEnquire
9CR6-300202BIG CLAMPDrivetrain SystemEnquire
30105-050030410SCREW M5X30 Replacing: 30105-050030440 - SCREW M5X30Electric SystemEnquire
9GQA-001002EXHAUST PIPE,STEEPING MOTORElectric SystemEnquire
018A-180001SLEEVEFan AssyEnquire
30130-080010810SCREWFront AxleEnquire
30906-0503000PINFront AxleEnquire
30801-03405CIRCLIPS FOR SHAFT 34Front Suspension 1Enquire
30903-0322210COTTER PINFront Suspension 2Enquire
7000-050510BEARING COMPFront Suspension 2Enquire
9030-050600-10000MAIN PIN COMP Replacing: 9030-050600 - MAIN PIN ASSYFront SuspensionEnquire
7000-050501O-RINGFront SuspensionEnquire
9GQ0-050710BEARING, HUB Replacing: 30499-03080 - BEARING HUB DAC3055WFront Suspension(Oil And Gas Mixture Shock Absorber) 1Enquire
0GR0-011100-00002LH CRANKCASE ASSY Replacing: 0GR0-011100 - LH CRANKCASE ASSYLeft Crankcase AssyEnquire
9060-050900-10000BALL PIN COMPFront Suspension(Oil And Gas Mixture Shock Absorber)Enquire
9050-320103SLIDING PIECEGear Shifting SystemEnquire
0110-013030O-RINGLeft Crankcase Assy. 1Enquire
0110-013005-00001DRAIN SCREW PLUG M12X1.5X15Left Crankcase Assy. 1Enquire
0800-011103-00011PLAIN BEARING 2, REDLeft Crankcase Assy. 1Enquire
0040-012006-0010BOLT M8X50 Replacing: 0040-012006-0030 - BOLT M8X50Left Crankcase AssyEnquire
30105-060012410SCREWLeft Crankcase AssyEnquire
0800-014003O-RING 63X2.5Left Crankcase AssyEnquire
0800-011102-00021PLAIN BEARING 1, BLUE Replacing: 0800-011102-0002 - PLAIN BEARING 1 BLUE THICKLeft Crankcase AssyEnquire
0GR0-011020SPEED SENSORLeft Crankcase AssyEnquire
0010-021005DOWEL PINLeft Crankcase AssyEnquire
01A0-013005O-SEAL RINGLeft Crankcase AssyEnquire
0GRA-014003O-RING 48X2.5Left Crankcase Cover Assy 1Enquire
0800-011300-0004OIL FILTER ELEMENT Replacing: 0800-011300-00030 - OIL FILTER, ENGINELeft Crankcase Cover Assy 1Enquire
0180-332004O-RING 19X2.5Left Crankcase Cover Assy 1Enquire
0GR0-014002-10000STEEL GASKET, LH CRANKCASE COVER Replacing: 0GR0-014002 - PAPER GASKET, LH CRANKCASE COVERLeft Crankcase Cover AssyEnquire
0180-014010WIRE CLAMPLeft Crankcase Cover AssyEnquire
30110-420160010SELF-TAPPING SCREWLightEnquire
9060-040310CLAMP ASSYMiddle Plastics 1 1Enquire
30110-420095010SELF-TAPPING SCREWMiddle Plastics 1 1Enquire
30406-00400ROLLER PINOil Pump AssyEnquire
0GR0-070006OIL GUARDOil Pump AssyEnquire
0180-334005-0010INNER HEX SCREW M8X45Rear Axle(Automatic Differential Lock) 2Enquire
30105-040008410SCREW M4X8Rear Axle(No Differential)Enquire
0180-021008-00001BOLTRear Axle(No Differential) 2Enquire
0180-334002O-RING 151X3Rear Axle(No Differential) 2Enquire
30499-03081BEARING HUB DAC3063WRear Suspension(Oil And Gas Mixture Shock Absorber)Enquire
9060-060704LOWER MOUNTING SHAFT, REAR BEARING CARRIERRear Suspension(Oil And Gas Mixture Shock Absorber)Enquire
0GR0-012100-10000RH CRANKCASE ASSYRight Crankcase Assy 1Enquire
0800-012200GEAR SENSOR ASSY, ORDINARY PLUGRight Crankcase Assy 1Enquire
30499-03000BEARING 5206Right Crankcase AssyEnquire
0180-023002O-SEAL RINGRight Crankcase AssyEnquire
30105-060016410SCREWSeat(Black & Grey)Enquire
30400-02005BEARING 6804ZSteering System 2Enquire
30112-060012410SCREW COMP M6X12Steering SystemEnquire
9010-020007A-TYPE SCREW CLAMPSteering SystemEnquire
30107-060012410Screw M6X12@Color Zinc-PlatedSteering System(Eps) 1Enquire
30903-0202010COTTER PIN. 2X20 Replacing: 30903-0202040 - COTTER PIN. 2X20Steering System(Eps) 1Enquire
30903-0252010COTTER PIN. 2.5X20Steering System(Eps) 2Enquire
30400-02501BEARINGTransmission(2,For Coupler)Enquire
0800-062204OIL SEAL 35X50X6Transmission(2,For Sleeve)Enquire
0010-021019-0010BOLT M6x12Water Pump AssyEnquire
30102-060016810SCREWBumperEnquire
8010-180023CAP, RESERVOIR TANKCooling SystemEnquire
9010-180007CLAMP, WATER HOSECooling SystemEnquire
9030-000109SCREW CLAMP, A-TYPE, 70~90Cvt Air PipeEnquire
0GR0-023100-20011CYLINDER BODY ASSY Replacing: 0GR0-023100-00030 - CYLINDER BODY MARK 1Cylinder Body AssyEnquire
0GR0-023300UPPER GUIDE, CHAINCylinder Body AssyEnquire
0800-022600-20000ROCKER ARM ASSY, AIR EXHAUSTCylinder Head AssyEnquire
0GRB-022001HOUSING, THERMOSTATCylinder Head AssyEnquire
0130-011114-00001BOLTCylinder Head AssyEnquire
0GR0-024000CAMSHAFT ASSYCylinder Head & Cylinder AssyEnquire
30800-02205CIRCLIP FOR HOLEDrivetrain SystemEnquire
30102-102025810SCREWDrivetrain SystemEnquire
30601-113010CLAMPEngine Mounting PartsEnquire
0180-331004O-RING 64.5X3Fan AssyEnquire
0180-312002OIL SEAL 48X65X9Front AxleEnquire
0180-310002PIN SHAFTFront AxleEnquire
9010-270203-00001WIRE CIRCLIP Replacing: 9010-270203 - WIRE CIRCLIPFront Cv ShaftEnquire
30110-480160010SELF-TAPPING SCREWFront Plastics 2Enquire
30801-03205CIRCLIPS FOR SHAFT32 Replacing: 30804-03205 - CIRCLIPS FOR SHAFT32Front Suspension 2Enquire
7000-050502CIRCLIPFront SuspensionEnquire
7020-051603-30000CIRCLIPFront Suspension(Oil And Gas Mixture Shock Absorber) 1Enquire
7020-120006CLAMP D16.6AFuel TankEnquire
0180-011007-0010BOLT M14X1.5X32Left Crankcase Assy. 1Enquire
0GRB-011001DIPSTICK, ENGINE OILLeft Crankcase Assy. 1Enquire
0800-011103-00021PLAIN BEARING 2, BLUELeft Crankcase Assy. 1Enquire
0010-011017-0010Bolt M6X60 Galvanized Trivalent ChromiumLeft Crankcase AssyEnquire
30499-01500BEARING 6202Left Crankcase AssyEnquire
30400-02201BEARINGLeft Crankcase AssyEnquire
30502-010000NO-RING 10X18Left Crankcase AssyEnquire
30105-050012410SCREWLightEnquire
0GR0-070100NEEDLE BEAR HK10X22X16Oil Pump AssyEnquire
0800-062205O-RINGRear Axle(Automatic Differential Lock) 1Enquire
5BWB-280302CIRCLIPRear Cv ShaftEnquire
30800-06300CIRCLIPRear SuspensionEnquire
9060-060002PLUG, REAR SUSPENSIONRear SuspensionEnquire
0800-012200-1000GEAR SENSOR, SUMITOMO PLUGRight Crankcase Assy 1Enquire
30801-01205CIRCLIPS FOR SHAFTTransmission 3Enquire
0180-062104-0010LIMITATOR, BEARINGTransmission(2,For Coupler)Enquire
0180-062205O-RING 88X2.5Transmission(2,For Coupler)Enquire
0180-060008BEARING RETAINER, FRONT OUTPUT SHAFTTransmission(2,For Sleeve)Enquire
0110-080005Oil Seal 10X20X5Water Pump AssyEnquire
30601-114010CLAMP D14Air Filter AssyEnquire
0GR0-024002TIMING DRIVEN SPROCKETCamshaft Of Cylinder AssyEnquire
8010-180024Water Filling Port Cap AssyCooling SystemEnquire
9060-180031PLUG, WATER OVERFLOWCooling SystemEnquire
0GR0-041000-10014CONNECTING ROD ASSY MARK A Replacing: 0GR0-041000-00020 - CRANK SHAFT COMPCrankshaft & Connecting Rod & Piston AssyEnquire
0700-041101-10010DRIVE GEAR, BALANCERCrankshaft & Connecting Rod & Piston AssyEnquire
0GR0-052004CIRCLIPCvt AssyEnquire
0GR0-013010CVT WIND GUARD ASSY Replacing: 0GR0-013004 - CVT WIND GUARDCvt Case AssyEnquire
0JY0-013102-00011PLAIN BEARING, CVT (RED) Replacing: 0JY0-013102-00010 - PLAIN BEARING, CVT REDCvt Case AssyEnquire
0GR0-023100-20021CYLINDER BODY ASSY Replacing: 0GR0-023100-00040 - CYLINDER BODY MARK 2Cylinder Body AssyEnquire
0GR0-023200TENSIONER, CHAINCylinder Body AssyEnquire
0GR0-022002-00001BOLT M6X132 Replacing: 0GR0-022002 - BOLT M6X132Cylinder Head AssyEnquire
0800-022700THERMOSTATCylinder Head AssyEnquire
0800-022500-20000ROCKER ARM ASSY, AIR INTAKECylinder Head AssyEnquire
0800-022510ADJUST SCREWCylinder Head AssyEnquire
0GRB-022000-30000CYLINDER HEAD Replacing: 0GRB-022000 - CYLINDER HEAD ASSY COMPLETECylinder Head & Cylinder AssyEnquire
018A-180005IMPELLERFan AssyEnquire
30102-102035810SCREWFrame 1Enquire
30102-080020810SCREWFront AxleEnquire
30800-06200CIRCLIP FOR HOLE 62Front AxleEnquire
30800-05505CIRCLIP D55 BLACKFront Suspension 2Enquire
30499-01700BEARING 6303Left Crankcase Assy. 1Enquire
0GR0-011010OIL STRAINERLeft Crankcase Assy. 1Enquire
0180-030001-00001BOLTMagneto Stator Assy(Eps)Enquire
30406-00402ROLLER NEEDLE P4x21.8Oil Pump AssyEnquire
Q830-310006-10000O-RING 55X2.5Rear Axle(Automatic Differential Lock) 1Enquire
30110-421130010SELF-TAPPING SCREWRear Plastics 1Enquire
7000-150710CONTROL SWITCH SEAT, WINCH, SUMITOMO PLUGTowing WinchEnquire
0180-061007-0050CIRCLIP 25Transmission 1Enquire
30124-080025810SCREW M8X25Transmission(2,For Coupler)Enquire
30400-03500BEARING 6207C3Transmission(2,For Coupler)Enquire
30400-01000Bearing 10×26×8Water Pump AssyEnquire
0800-110008CLAMPAir Filter AssyEnquire
0800-110011-1000CLAMP, AIR INTAKEAir Filter AssyEnquire
0GR0-024100TIMING CHAINCamshaft Of Cylinder AssyEnquire
0GR0-024200-10000STARTER DECOMPRESSORCamshaft Of Cylinder AssyEnquire
7000-180007-00001STEEL BAND CLAMP 34Cooling SystemEnquire
01A0-012010-00001SCREWCvt Case AssyEnquire
0JY0-013102-00021PLAIN BEARING, CVT (BLUE)Cvt Case AssyEnquire
0GR0-023400-00001TENSIONER ASSY Replacing: 0GR0-023400 - TENSIONERCylinder Body AssyEnquire
0800-022015-00001SCREW PLUG M12X1.5 Replacing: 0800-022015 - SCREW PLUG M12X1.5Cylinder Head AssyEnquire
0JY0-022100-20000CYLINDER HEAD Replacing: 0JY0-022100-10000 - CYLINDER HEADCylinder Head AssyEnquire
0GR0-023000-00030CYLINDER SUB SUB ASSY, GROUP 1Cylinder Head & Cylinder AssyEnquire
30601-108010CLAMPDrivetrain SystemEnquire
30502-017000FO-RINGFan AssyEnquire
0GRB-180002HOUSING, FANFan AssyEnquire
30102-080050870INNER HEX SCREW M8X50Frame 1Enquire
7020-051610-30000BEARING COMPFront Suspension(Oil And Gas Mixture Shock Absorber) 1Enquire
0GR0-170002CLAMP, INJECTOR CAPFuel Injection SystemEnquire
7030-120060CAP, FUEL TANKFuel TankEnquire
0800-0111B0-00001PLAIN BEARING KIT, MAIN SHAFT, BLUE Replacing: 0800-0111B0 - PLAIN BEARING KIT, MAIN SHAFT, BLUELeft Crankcase Assy. 1Enquire
30400-02800BEARINGLeft Crankcase Cover AssyEnquire
30801-01005Circlips For Shaft 10Oil Pump AssyEnquire
30401-02800NEEDLE BEARINGStater MotorEnquire
A000-200310WRENCH, SPARK PLUGTools 1Enquire
0GR0-060100NEEDLE BEARING 20X25X12Transmission 1Enquire
0120-110001CLAMPAir Filter AssyEnquire
0GR0-024001-00002CAMSHAFT Replacing: 0GR0-024001 - CAMSHAFTCamshaft Of Cylinder AssyEnquire
0GR0-024003-00001BOLT M8X32Camshaft Of Cylinder AssyEnquire
5BRA-180002O-Seal RingCooling SystemEnquire
0010-021017-0010BOLT M6x25Cylinder Body AssyEnquire
0040-014001CROSS SCREWCylinder Body AssyEnquire
0GR0-022001-10000BOLT,CYLINDER Replacing: 0GR0-022001 - BOLT, CYLINDERCylinder Head AssyEnquire
0800-022800SPARK PLUG DCPR8E (NGK)Cylinder Head AssyEnquire
0010-022802SEAL RINGCylinder Head AssyEnquire
080V-025002-1000SEAL RING, MANIFOLD Replacing: 0800-025002 - SEAL RING, MANIFOLDCylinder Head AssyEnquire
0800-021002-00001SEAL RING, CYLINDER HEAD COVERCylinder Head Cover AssyEnquire
0GR0-023000-00040CYLINDER SUB SUB ASSY, GROUP 2Cylinder Head & Cylinder AssyEnquire
9060-038122PLUGFrame 1Enquire
30006-103020810BOLT M10X20 Replacing: 30006-103020840 - BOLT M10X20Frame 1Enquire
0181-314000MOTOR ASSY, FRONT GEAR CASE, ORDINARY PLUGFront AxleEnquire
5BY0-000303SCREW M6X17.5, SOUNDBOX COVERFront Plastics 2Enquire
0GR0-170010INJECTOR CAPFuel Injection SystemEnquire
30601-112010CLAMPFuel TankEnquire
0GR0-011003-00001BOLTLeft Crankcase AssyEnquire
0180-014007-0010PRESS PLATE, OIL SEALLeft Crankcase Cover AssyEnquire
0180-014008OIL SEAL 28X52X7Left Crankcase Cover AssyEnquire
0GR0-014003SCREW PLUG ,DECOMPRESSORLeft Crankcase Cover AssyEnquire
30112-060016410SCREW COMP M6X16 Replacing: 30112-060016440 - SCREW COMP M6X16Middle Plastics 2Enquire
0010-030002-00001BOLTOil Pump AssyEnquire
7000-150720CONTROL RELAY,WINCH, SUMITOMO PLUGTowing WinchEnquire
0180-064002-00001LOCK SCREW T25Transmission 3Enquire
0180-065002OIL SEAL SD15X25X5Transmission 3Enquire
01A0-110003CLAMP D68Air Filter AssyEnquire
0800-024002-00001DOWEL PIN, SPROCKET Replacing: 0800-024002 - DOWEL PIN, SPROCKETCamshaft Of Cylinder AssyEnquire
0800-040005CIRCLIP, PISTON PINCrankshaft & Connecting Rod & Piston AssyEnquire
0700-011202O-SEAL RINGCylinder Body AssyEnquire
30132-480130030SELF-TAPPING SCREW ST4.8X13Cylinder Head AssyEnquire
0GR0-022003SEAT,THERMOSTATCylinder Head AssyEnquire
018B-022810COOLANT TEMP. SENSORCylinder Head AssyEnquire
01A0-110005CLAMP D58Cylinder Head AssyEnquire
0800-021001CYLINDER HEAD COVERCylinder Head Cover AssyEnquire
7000-290310BEARING SEATDrivetrain SystemEnquire
30102-060012810SCREWEngine Mounting PartsEnquire
0GS0-0000A1OIL SEAL & O-RING KIT, ENGINEEngine Oil Seal & O-RingEnquire
0GRB-180003CONNECTION FLANGE, FANFan AssyEnquire
018A-180007LONG SPACERFan AssyEnquire
0180-312006O-RING 14X6.8Front AxleEnquire
0180-311001OIL SEAL 24X38X8Front AxleEnquire
0180-310001O-RING 81.2X1.9Front AxleEnquire
0180-310005O-RING 141X2.4Front AxleEnquire
0010-022020-00002BOLTGear Shifting SystemEnquire
0GRA-014001PLUG SUZUKI REDLeft Crankcase Cover Assy 1Enquire
0180-014009-00001SCREW, PRESS PLATELeft Crankcase Cover AssyEnquire
7000-041602-0V10CAP, GEARSHIFT, SILVER WHITEMiddle Plastics 2Enquire

Exploded diagrams — Engine

ZFORCE 550 2019 Left Crankcase Assy. 1 exploded diagram
Left Crankcase Assy. 1 · 26
ZFORCE 550 2019 Left Crankcase Assy exploded diagram
Left Crankcase Assy · 25
ZFORCE 550 2019 Left Crankcase Assy exploded diagram
Left Crankcase Assy · 22
ZFORCE 550 2019 Cylinder Head Assy exploded diagram
Cylinder Head Assy · 20
ZFORCE 550 2019 Front Axle exploded diagram
Front Axle · 13
ZFORCE 550 2019 Right Crankcase Assy 1 exploded diagram
Right Crankcase Assy 1 · 13
ZFORCE 550 2019 Cvt Case Assy exploded diagram
Cvt Case Assy · 11
ZFORCE 550 2019 Cylinder Body Assy exploded diagram
Cylinder Body Assy · 10
ZFORCE 550 2019 Front Suspension 1 exploded diagram
Front Suspension 1 · 10
ZFORCE 550 2019 Front Suspension 2 exploded diagram
Front Suspension 2 · 10
ZFORCE 550 2019 Left Crankcase Cover Assy exploded diagram
Left Crankcase Cover Assy · 10
ZFORCE 550 2019 Cvt House 1 exploded diagram
Cvt House 1 · 9

Browse the catalogue interactively

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Other assembly groups on this vehicle

Body · 494Gearbox · 373Suspension · 236Wheels & Tyres · 134Brake System · 107Electrical System · 93Clutch & Parts · 37Filters · 31Cooling System · 30Exhaust System · 30Fuel Supply System · 27Final Drive · 18Steering System · 14Fuel Preparation · 1Unclassified · 543