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2022 ZFORCE 800 Trail — Engine parts

US market68 genuine parts12 diagrams

Subgroups

Crankcase & Crankshaft · 27Cylinder Head & Parts · 15Seals & Gaskets · 3Belt/Chain Drive · 8Engine Hardware · 85

Part numbers

Every genuine engine part fitted to the 2022 ZFORCE 800 Trail. Each number opens its cross-reference & fitment page.

Part numberDescriptionDiagramPrice
0040-012006-0010BOLT M8X50 Replacing: 0040-012006-0030 - BOLT M8X50LEFT CRANKCASE ASSY.Enquire
0800-011013-00001RESTRICTION PLUGLEFT CRANKCASE ASSY.Enquire
0180-011007-0010BOLT M14X1.5X32LEFT CRANKCASE ASSY.Enquire
0180-332002-0010BOLT M8X12.5, FLANGELEFT CRANKCASE ASSY.Enquire
0800-011100-30010CRANKCASE, LH (FOR RED BEARING SLEEVE)LEFT CRANKCASE ASSY.Enquire
0010-021018-0010BOLT M6x55LEFT CRANKCASE ASSY.Enquire
0010-021019-0010BOLT M6x12LEFT CRANKCASE ASSY.Enquire
0800-011006-00001SCREW PLUGLEFT CRANKCASE ASSY.Enquire
0130-011109-0010BOLT M8X60LEFT CRANKCASE ASSY.Enquire
0800-011103-00021PLAIN BEARING 2, BLUELEFT CRANKCASE ASSY.Enquire
0800-0111A0-00001PLAIN BEARING KIT, MAIN SHAFT, RED Replacing: 0800-0111A0 - PLAIN BEARING KIT, MAIN SHAFT, REDLEFT CRANKCASE ASSY.Enquire
0800-022009-00001BOLT 6X80RIGHT CRANKCASE ASSY.Enquire
0800-012200-1000GEAR SENSOR, SUMITOMO PLUGRIGHT CRANKCASE ASSY.Enquire
0800-012100-30010RH CRANKCASE ASSYRIGHT CRANKCASE ASSY.Enquire
0180-013206-0010LIMITATOR, OIL SEALCVT COVER ASSY. (WET CLTUCH)Enquire
0180-014003-0010WIRE CLAMPLEFT CRANKCASE COVER ASSY.Enquire
0800-022600-20000ROCKER ARM ASSY, AIR EXHAUSTCYLINDER HEAD NO.1 ASSY.Enquire
0800-022500-20000ROCKER ARM ASSY, AIR INTAKECYLINDER HEAD NO.1 ASSY.Enquire
0800-022003-00001BOLT, CYLINDER Replacing: 0800-022003 - BOLT, CYLINDERCYLINDER HEAD NO.1 ASSY.Enquire
0180-022003-00001STUDCYLINDER HEAD NO.1 ASSY.Enquire
0010-021017-0010BOLT M6x25CYLINDER HEAD NO.1 ASSY.Enquire
0800-022013-10000THERMOSTAT CAP Replacing: 0800-022013 - THERMOSTAT CAPCYLINDER HEAD NO.1 ASSY.Enquire
0800-022400-10000TENSIONER Replacing: 0800-022400 - TENSIONERCYLINDER HEAD NO.1 ASSY.Enquire
0800-022000-10001CYLINDER HEAD 1, SUB ASSY (COMPLETE)CYLINDER HEAD NO.1 ASSY.Enquire
0800-023100-0001CYLINDER BODY MARK 1CYLINDER BODY ASSY.Enquire
0800-023002-00002CYLINDER GASKET Replacing: 0800-023002 - GASKET, CYLINDERCYLINDER BODY ASSY.Enquire
0800-024002-00001DOWEL PIN, SPROCKET Replacing: 0800-024002 - DOWEL PIN, SPROCKETCAMSHAFT OF CYLINDER 1 ASSY.Enquire
0800-024004-10000HOLDING STRIP, CAMSHAFTCAMSHAFT OF CYLINDER 1 ASSY.Enquire
0130-011114-00001BOLTINTAKE MANIFOLD ASSY.Enquire
0800-022015-00001SCREW PLUG M12X1.5 Replacing: 0800-022015 - SCREW PLUG M12X1.5CYLINDER HEAD NO.2 ASSY.Enquire
0800-026000-20000CYLINDER HEAD 2, SUB ASSY (COMPLETE) Replacing: 0800-026000-1000 - CYLINDER HEAD 2, SUB ASSY (COMPLETE)CYLINDER HEAD NO.2 ASSY.Enquire
0800-024003-00002BOLT, TIMING SPROCKET Replacing: 0800-024003 - BOLT, TIMING CHAINCAMSHAFT OF CYLINDER 2 ASSY.Enquire
0800-040006-00022CRANKSHAFT CONNECTING ROD, PLAIN BEARING, BLACK Replacing: 0800-040006-0002 - PLAIN BEARING, CONNECTING ROD BLACK@MIDDLECRANKSHAFT / CONNECTING ROD / PISTON ASSY. (Machined Cap)Enquire
0800-040002-00001PISTON PIN Replacing: 0800-040002 - PISTON PINCRANKSHAFT / CONNECTING ROD / PISTON ASSY. (Machined Cap)Enquire
0800-040006-00032CRANKSHAFT CONNECTING ROD, PLAIN BEARING, BLUE Replacing: 0800-040006-0003 - PLAIN BEARING, CONNECTING ROD BLUE THICKCRANKSHAFT / CONNECTING ROD / PISTON ASSY. (Cracked Cap)Enquire
0180-054004-0003CIRCLIPWET CLUTCH PAWL ASSY.Enquire
0180-061007-0050CIRCLIP 25TRANSMISSION SYSTEM (2)Enquire
0180-062104-0010LIMITATOR, BEARINGTRANSMISSION SYSTEM (2)Enquire
0180-064002-00001LOCK SCREW T25TRANSMISSION SYSTEM (3)Enquire
0010-030002-00001BOLTOIL PUMP ASSY.Enquire
0JWA-011004-30000GASKET, LEFT CRANKCASE GASKET Replacing: 0JWA-011004 - GASKET,LEFT CRANKCASE COVERLEFT CRANKCASEEnquire
0800-011203-10000OIL SEALLEFT CRANKCASEEnquire
0800-011102-00021PLAIN BEARING 1, BLUE Replacing: 0800-011102-0002 - PLAIN BEARING 1 BLUE THICKLEFT CRANKCASEEnquire
0800-011103-00011PLAIN BEARING 2, REDLEFT CRANKCASEEnquire
0800-0111B0-00001PLAIN BEARING KIT, MAIN SHAFT, BLUE Replacing: 0800-0111B0 - PLAIN BEARING KIT, MAIN SHAFT, BLUELEFT CRANKCASEEnquire
0GR0-011003-00001BOLTLEFT CRANKCASEEnquire
0030-011006-0010BOLT M6X105LEFT CRANKCASEEnquire
0800-012200-20000GEAR SENSOR, KAIDI PLUGRIGHT CRANKCASEEnquire
01A0-012010-00001SCREWRIGHT CRANKCASEEnquire
0700-012003-00002BOLTRIGHT CRANKCASEEnquire
0JY0-013102-00011PLAIN BEARING, CVT (RED) Replacing: 0JY0-013102-00010 - PLAIN BEARING, CVT REDCVT CASE ASSY. (DRY CLUTCH)Enquire
0JY0-013102-00021PLAIN BEARING, CVT (BLUE)CVT CASE ASSY. (DRY CLUTCH)Enquire
0010-011017-0010BOLT M6X60, Pack of 6MAG CRANKCASE COVEREnquire
0800-014011-10000PLUGMAG CRANKCASE COVEREnquire
0800-023100-0002CYLINDER BODY MARK 2CYLINDER BODYEnquire
0800-023001-00002SCREW, TENSIONER PLATE Replacing: 0800-023001 - SCREW, TENSIONER PLATE NLA USE 0800-023001-00002CYLINDER BODYEnquire
0800-040006-00012CRANKSHAFT CONNECTING ROD, PLAIN BEARING, RED Replacing: 0800-040006-0001 - PLAIN BEARING, CONNECTING ROD RED THINCRANKSHAFT,CONNECTING ROD, PISTON ASSY. (DRY CLUTCH)Enquire
0JWA-041000-10014CRANKSHAFT Replacing: 0JWA-041000-10012 - CRANKSHAFT, MARK ACRANKSHAFT,CONNECTING ROD, PISTON ASSY. (DRY CLUTCH)Enquire
8030-040020-1000SCREW M6x17.5FRONT PLASTICS 2Enquire
7000-041602-0V10CAP, GEARSHIFT, SILVER WHITEMIDDLE PLASTICS 2Enquire
9030-050600-10000MAIN PIN COMP Replacing: 9030-050600 - MAIN PIN ASSYFRONT SUSPENSIONEnquire
9060-050900-10000BALL PIN COMPFRONT SUSPENSIONEnquire
7020-150500-1000OUTPUT SEAT,POWER, SUMITOMO PLUGELECTRIC SYSTEMEnquire
7000-180007-00001STEEL BAND CLAMP 34WATER COOLING SYSTEMEnquire
Q830-310006-10000O-RING 55X2.5REAR AXLE (NO DIFFERENTIAL)Enquire
0180-334005-0010INNER HEX SCREW M8X45REAR AXLE (NO DIFFERENTIAL)Enquire
9010-400102-10000COTTER PIN Replacing: 9010-400102 - COTTER PINTOWBAR (ACCESSORY)Enquire
0800-110011-1000CLAMP, AIR INTAKEAIR FILTER ASSY.Enquire

Exploded diagrams — Engine

2022 ZFORCE 800 Trail LEFT CRANKCASE exploded diagram
LEFT CRANKCASE · 15
2022 ZFORCE 800 Trail LEFT CRANKCASE ASSY. exploded diagram
LEFT CRANKCASE ASSY. · 11
2022 ZFORCE 800 Trail CYLINDER HEAD NO.2 ASSY. exploded diagram
CYLINDER HEAD NO.2 ASSY. · 10
2022 ZFORCE 800 Trail CYLINDER HEAD NO.1 ASSY. exploded diagram
CYLINDER HEAD NO.1 ASSY. · 9
2022 ZFORCE 800 Trail RIGHT CRANKCASE exploded diagram
RIGHT CRANKCASE · 9
2022 ZFORCE 800 Trail CYLINDER HEAD #1 exploded diagram
CYLINDER HEAD #1 · 9
2022 ZFORCE 800 Trail RIGHT CRANKCASE ASSY. exploded diagram
RIGHT CRANKCASE ASSY. · 8
2022 ZFORCE 800 Trail CYLINDER HEAD #2 exploded diagram
CYLINDER HEAD #2 · 8
2022 ZFORCE 800 Trail CRANKSHAFT,CONNECTING ROD, PISTON ASSY. (DRY CLUTCH) exploded diagram
CRANKSHAFT,CONNECTING ROD, PISTON ASSY. (DRY CLUTCH) · 5
2022 ZFORCE 800 Trail CVT CASE ASSY. (DRY CLUTCH) exploded diagram
CVT CASE ASSY. (DRY CLUTCH) · 4
2022 ZFORCE 800 Trail CYLINDER BODY exploded diagram
CYLINDER BODY · 4
2022 ZFORCE 800 Trail CAMSHAFT OF CYLINDER 1 ASSY. exploded diagram
CAMSHAFT OF CYLINDER 1 ASSY. · 3

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Other assembly groups on this vehicle

Body · 96Gearbox · 82Electrical System · 26Wheels & Tyres · 18Clutch & Parts · 17Filters · 13Suspension · 13Cooling System · 10Brake System · 9Fuel Supply System · 5Final Drive · 5Exhaust System · 2Fuel Preparation · 2Steering System · 1Unclassified · 176