MOTODOC.

2023 ZFORCE 800 Trail — Engine parts

US market91 genuine parts12 diagrams

Subgroups

Crankcase & Crankshaft · 26Cylinder Head & Parts · 9Seals & Gaskets · 10Belt/Chain Drive · 7Engine Hardware · 91

Part numbers

Every genuine engine part fitted to the 2023 ZFORCE 800 Trail. Each number opens its cross-reference & fitment page.

Part numberDescriptionDiagramPrice
0800-011006-00001SCREW PLUGLEFT CRANKCASE ASSYEnquire
0040-012006-0010BOLT M8X50 Replacing: 0040-012006-0030 - BOLT M8X50LEFT CRANKCASE ASSYEnquire
0180-011007-0010BOLT M14X1.5X32LEFT CRANKCASE ASSYEnquire
0800-011013-00001RESTRICTION PLUGLEFT CRANKCASE ASSYEnquire
0180-332002-0010BOLT M8X12.5, FLANGELEFT CRANKCASE ASSYEnquire
0JWA-011004-30000GASKET, LEFT CRANKCASE GASKET Replacing: 0JWA-011004 - GASKET,LEFT CRANKCASE COVERLEFT CRANKCASE ASSYEnquire
0800-011203-10000OIL SEALLEFT CRANKCASE ASSYEnquire
0130-011109-0010BOLT M8X60LEFT CRANKCASE ASSYEnquire
0800-011102-00021PLAIN BEARING 1, BLUE Replacing: 0800-011102-0002 - PLAIN BEARING 1 BLUE THICKLEFT CRANKCASE ASSYEnquire
0800-011103-00011PLAIN BEARING 2, REDLEFT CRANKCASE ASSYEnquire
0800-011103-00021PLAIN BEARING 2, BLUELEFT CRANKCASE ASSYEnquire
0800-0111A0-00001PLAIN BEARING KIT, MAIN SHAFT, RED Replacing: 0800-0111A0 - PLAIN BEARING KIT, MAIN SHAFT, REDLEFT CRANKCASE ASSYEnquire
0800-0111B0-00001PLAIN BEARING KIT, MAIN SHAFT, BLUE Replacing: 0800-0111B0 - PLAIN BEARING KIT, MAIN SHAFT, BLUELEFT CRANKCASE ASSYEnquire
0030-011006-0010BOLT M6X105LEFT CRANKCASE ASSYEnquire
0800-012200-20000GEAR SENSOR, KAIDI PLUGRIGHT CRANKCASE ASSYEnquire
01A0-012010-00001SCREWRIGHT CRANKCASE ASSYEnquire
0700-012003-00002BOLTRIGHT CRANKCASE ASSYEnquire
0JY0-013102-00011PLAIN BEARING, CVT (RED) Replacing: 0JY0-013102-00010 - PLAIN BEARING, CVT REDCVT CASE ASSYEnquire
0JY0-013102-00021PLAIN BEARING, CVT (BLUE)CVT CASE ASSYEnquire
0010-021018-0010BOLT M6x55CVT CASE ASSYEnquire
0JWV-013202-6000DRAIN BOLTCVT CASE ASSYEnquire
0010-011017-001063x2.5 BOLT M6X60, Pack of 6LEFT CRANKCASE COVER ASSYEnquire
0800-014011-10000PLUGLEFT CRANKCASE COVER ASSYEnquire
0800-022600-20000ROCKER ARM ASSY, AIR EXHAUSTCYLINDER HEAD NO.1 ASSYEnquire
0800-022003-00001BOLT, CYLINDER Replacing: 0800-022003 - BOLT, CYLINDERCYLINDER HEAD NO.1 ASSYEnquire
0800-022009-00001BOLT 6X80CYLINDER HEAD NO.1 ASSYEnquire
0180-022003-00001STUDCYLINDER HEAD NO.1 ASSYEnquire
0800-022013-10000THERMOSTAT CAP Replacing: 0800-022013 - THERMOSTAT CAPCYLINDER HEAD NO.1 ASSYEnquire
0800-022015-00001SCREW PLUG M12X1.5 Replacing: 0800-022015 - SCREW PLUG M12X1.5CYLINDER HEAD NO.1 ASSYEnquire
0010-021017-0010BOLT M6x25CYLINDER HEAD NO.1 ASSYEnquire
0800-022400-10000TENSIONER Replacing: 0800-022400 - TENSIONERCYLINDER HEAD NO.1 ASSYEnquire
0800-022500-20000ROCKER ARM ASSY, AIR INTAKECYLINDER HEAD NO.1 ASSYEnquire
0800-023002-00002CYLINDER GASKET Replacing: 0800-023002 - GASKET, CYLINDERCYLINDER BODYEnquire
0800-023100-0001CYLINDER BODY MARK 1CYLINDER BODYEnquire
0800-023100-0002CYLINDER BODY MARK 2CYLINDER BODYEnquire
0800-023001-00002SCREW, TENSIONER PLATE Replacing: 0800-023001 - SCREW, TENSIONER PLATE NLA USE 0800-023001-00002CYLINDER BODYEnquire
0010-021019-0010BOLT M6x12CAMSHAFT OF CYLINDER 1 ASSYEnquire
0800-024004-10000HOLDING STRIP, CAMSHAFTCAMSHAFT OF CYLINDER 1 ASSYEnquire
0JWV-024010-6000CAMSHAFT ASSY, FIRST CYLINDERCAMSHAFT OF CYLINDER 1 ASSYEnquire
0130-011114-00001BOLTINTAKE MANIFOLD ASSY(WHITOUT FUEL VAPORIZATION SYSTEM)Enquire
0JWV-026100-6000THERMOSTAT CAPCYLINDER HEAD NO.2 ASSYEnquire
0800-024003-00002BOLT, TIMING SPROCKET Replacing: 0800-024003 - BOLT, TIMING CHAINCAMSHAFT OF CYLINDER 2 ASSYEnquire
0800-040006-00012CRANKSHAFT CONNECTING ROD, PLAIN BEARING, RED Replacing: 0800-040006-0001 - PLAIN BEARING, CONNECTING ROD RED THINCRANKSHAFT & CONNECTING ROD & PISTON ASSYEnquire
0800-040006-00022CRANKSHAFT CONNECTING ROD, PLAIN BEARING, BLACK Replacing: 0800-040006-0002 - PLAIN BEARING, CONNECTING ROD BLACK@MIDDLECRANKSHAFT & CONNECTING ROD & PISTON ASSYEnquire
0800-040006-00032CRANKSHAFT CONNECTING ROD, PLAIN BEARING, BLUE Replacing: 0800-040006-0003 - PLAIN BEARING, CONNECTING ROD BLUE THICKCRANKSHAFT & CONNECTING ROD & PISTON ASSYEnquire
0JWA-041000-10022CRANKSHAFT, MARK BCRANKSHAFT & CONNECTING ROD & PISTON ASSYEnquire
0800-040002-00001PISTON PIN Replacing: 0800-040002 - PISTON PINCRANKSHAFT & CONNECTING ROD & PISTON ASSYEnquire
0180-061007-0050CIRCLIP 25TRANSMISSION SYSTEM (1)Enquire
0180-062104-0010LIMITATOR, BEARINGTRANSMISSION SYSTEM (2)Enquire
0180-064002-00001LOCK SCREW T25TRANSMISSION SYSTEM (3)Enquire
0010-030002-00001BOLTOIL PUMP ASSYEnquire
0JYA-023001-00001HEX FLANGE BOLT M6x6OIL COOLING SYSTEM.Enquire
0JY#-170005-1500BRACKET, RH FUEL INJECTOR HOSEFUEL INJECTION SYSTEMEnquire
0JWV-170001-6000WIRE CLIP 1, ENGINEFUEL INJECTION SYSTEMEnquire
0010-023010-0010BOLT M6x20FUEL INJECTION SYSTEMEnquire
5BWV-000110-5000LH DAMPING SLEEVE, ENGINEENGINE MOUNTING PARTSEnquire
5BWV-000120-5000RH DAMPING SLEEVE, ENGINEENGINE MOUNTING PARTSEnquire
5BWV-107000-5001WIRE CLIP ASSY Replacing: 5BWV-107000-5000 - WIRE CLIP ASSY NLA USE 5BWV-107000-5001FRAMEnquire
5HY#-130002-1000BACKREST DAMPING MATFRONT PLASTICSEnquire
6WWV-046902-5000INNER HEX SCREW M6x20FRONT PLASTICSEnquire
5BWV-040015-5000INNER HEX SLEF-TAPPING SCREWFRONT PLASTICSEnquire
5BYV-806114-1000PLUGMIDDLE PLASTICSEnquire
5BWV-043053-5000CAP, GEARSHIFTMIDDLE PLASTICSEnquire
5BWV-043064-5000ECU CAPMIDDLE PLASTICSEnquire
9030-050600-10000MAIN PIN COMP Replacing: 9030-050600 - MAIN PIN ASSYFRONT SUSPENSIONEnquire
9060-050900-10000BALL PIN COMPFRONT SUSPENSIONEnquire
5BWV-050500-5000-22O-RINGFRONT SHOCK ABSORBEREnquire
5BWV-050500-5000-23CIRCLIPFRONT SHOCK ABSORBEREnquire
9DS#-050600-6000-27KNUCKLE BEARINGFRONT SHOCK ABSORBEREnquire
5BWV-050010-5000BALL PIN, FRONT SWAY BARFRONT SUSPENSIONEnquire
5BWV-060801-5000REAR RH BEARING CARRIERREAR SUSPENSIONEnquire
5BWV-060510-5000BALL PIN, REAR LH SWAY BARREAR SUSPENSIONEnquire
5BWV-060530-5000BALL PIN, REAR RH SWAY BARREAR SUSPENSIONEnquire
CFCV-CCC001-2000-M1CLIPBRAKE SYSTEMEnquire
9DS#-120300-6000CAP, FUEL TANKFUEL TANKEnquire
5BWV-131000-5000-20STEM PLUGSEATEnquire
CFCV-CBC005-2000-M1CLIPELECTRIC SYSTEMEnquire
5BWV-156906-5000-M1EXTENSION POWER TERMINAL CAPELECTRIC SYSTEMEnquire
CFCV-156103-2000PLUG, T-BOX CONNECTORELECTRIC SYSTEMEnquire
6GU#-150001-6000-M1CLASPELECTRIC SYSTEMEnquire
CFCV-CBC001-2001-M1CLIPELECTRIC SYSTEMEnquire
7000-180007-00001STEEL BAND CLAMP 34COOLING SYSTEMEnquire
CFCV-CAC002-2000-M1CLIPCOOLING SYSTEMEnquire
5ASV-180008-6000HOSE CLIPCOOLING SYSTEMEnquire
6KM#-181001-8001DAMPER RUBBER MATCOOLING SYSTEMEnquire
Q830-310006-10000O-RING 55X2.5FRONT AXLEEnquire
Q890-314000-10000FRONT GEAR CASE MOTOR ASSY GRAY PLUGFRONT AXLEEnquire
Q830-310012-10000O-RING 67.5X2FRONT AXLEEnquire
0010-022020-00002BOLTGEAR SHIFTINGEnquire
0JWV-110000-6000-22SEAL RINGAIR FILTER ASSYEnquire
0JWV-110000-6000-20CLAMPAIR FILTER ASSYEnquire

Exploded diagrams — Engine

2023 ZFORCE 800 Trail LEFT CRANKCASE ASSY exploded diagram
LEFT CRANKCASE ASSY · 16
2023 ZFORCE 800 Trail RIGHT CRANKCASE ASSY exploded diagram
RIGHT CRANKCASE ASSY · 9
2023 ZFORCE 800 Trail CYLINDER HEAD NO.1 ASSY exploded diagram
CYLINDER HEAD NO.1 ASSY · 9
2023 ZFORCE 800 Trail CYLINDER HEAD NO.2 ASSY exploded diagram
CYLINDER HEAD NO.2 ASSY · 8
2023 ZFORCE 800 Trail CVT CASE ASSY exploded diagram
CVT CASE ASSY · 6
2023 ZFORCE 800 Trail CYLINDER BODY exploded diagram
CYLINDER BODY · 6
2023 ZFORCE 800 Trail FRONT SHOCK ABSORBER exploded diagram
FRONT SHOCK ABSORBER · 6
2023 ZFORCE 800 Trail REAR SHOCK ABSORBER exploded diagram
REAR SHOCK ABSORBER · 6
2023 ZFORCE 800 Trail ELECTRIC SYSTEM exploded diagram
ELECTRIC SYSTEM · 6
2023 ZFORCE 800 Trail CRANKSHAFT & CONNECTING ROD & PISTON ASSY exploded diagram
CRANKSHAFT & CONNECTING ROD & PISTON ASSY · 5
2023 ZFORCE 800 Trail REAR SUSPENSION exploded diagram
REAR SUSPENSION · 4
2023 ZFORCE 800 Trail COOLING SYSTEM exploded diagram
COOLING SYSTEM · 4

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Other assembly groups on this vehicle

Body · 262Gearbox · 120Electrical System · 42Suspension · 41Fuel Supply System · 29Filters · 26Cooling System · 17Clutch & Parts · 16Exhaust System · 16Brake System · 15Steering System · 11Wheels & Tyres · 11Final Drive · 7Interior · 3Fuel Preparation · 3Unclassified · 88